Ok, the moment I have been waiting for! Although it is by no means finished, it now runs 1272cc power and bike carbs! Well... This was fraught with so many problems that it would actually hurt to list them. The engine I had originally bought was put in, and compression test run and they made a perfect slope from great compression.... to pure s*@!. Long story short, we had to write it off after much messing around trying various different things, as the previous owner seemed to have got a bit optimistic with tuning the engine, we think he skimmed the block in an attempt to raise compression, but not level, thus creating our compression issue. It would run fine on cylinder 1 & 2, where the compression was good, but 3 & 4 would make new difference if unplugged, and the carbs would spit flame quite regularly
In the downtime we sorted the brakes, which are now pretty much upgraded in every aspect than the servo and disc diameter-
-Rick Gee grooved, drilled and vented discs
-Goodridge braided hoses
-1.8 Passat master cylinder
-G40 Calipers and Carriers
-EBC Greenstuff pads
Here's a cheeky peek, better pics to come
Then managed to source a new coupe s engine fairly quickly, unfortunately without balanced internals, but we may swap it all over at a later date... The important thing was; it ran!
We got the new engine in, then had a bit of trouble getting the carbs balanced, and we are still a bit worried about how they are fuelling etc. and it feels like it has more to give in terms of power, but she sounds incredible! Here are some bay shots-
Note the Scirocco swirl pot, and OEM looking oil catch tank made from a Frontera power steering pump!
Some nice bracketry to support the carbs and throttle cable and the 1 litre's throttle cam profile on so I have normal pedal travel
I'm so happy that it is finally in and running, but we still have a lot of work to do to get it right. Still occasionally pops flames outta the carbs on overrun and tickover, has a very lump idle, and also backfires a bit. But it sounds mega! Will get a video up at some point soon, can't fire it up at the moment 'cos my dad works nights!