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 guide for fitting a forge tip

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sparkie1984
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PostSubject: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:14

again THIS IS ONLY A GUIDE, I WILL NOT BE HELD RESPONSIBLE IF YOU DAMAGE YOURSELF OR YOUR CAR.

apologies for lack of photos but hey it may help someone out!

the forge tip is available from forgemotorsport.co.uk,
why would you want to change it?: firstly as youll see from the pic of the two side by side the forge tip is slightly bigger, and coupled with a cone filter and a forge oo7p dump valve it will make your car sound amazing!

firstly, a before shot:
guide for fitting a forge tip SDC11013


now first things first, please work safely!! if in doubt dont mess about lol! i put my car up on ramps so i could get access through the bottom of the engine to the turbo.


remove your dump valve, n75 valve and anything else plugged into your existing tip.

now remove your maf from the end of the existing tip.

okay thats the easy part done. so a quick pic of why were doing this for motivational purposes:
guide for fitting a forge tip SDC11019

now under the car we go, you need to locate the turbo which looks something like this:
guide for fitting a forge tip SDC11022

now you need to remove the vac hose which joins the tip right by where it joins the turbo.

once thats disconnected we need to remove the original tip which is secured to the turbo with an allen bolt see crude pic:
guide for fitting a forge tip SDC11019-1
undo the bolt, now the tip should pull off of the turbo go above the car and it should pull up, be careful you dont disrupt anything else!

now would be a good time for a cup of tea, as youve earned it Smile

okay so now youve got to push the forge tip down towards the turbo, put the jubilee on the turbo end now, because you dont want to get it on to realise its been forgotten! and get ready to put some money in the swear box......

as the tip is bigger it doesnt have the abrubt bend by the turbo like the old one so you have to get it in a gap between the turbo and a rigid coolant pipe (i have read somewhere you can undo this pipe but i chose not to dont want coolant everywhere)

i got stuck like this for what felt like hours:
guide for fitting a forge tip SDC11023

youve just got to be patient with it, i found it helped to have someone pushing down on it (girlfriend Smile ) and a bit of wiggling and you should end up like this:
guide for fitting a forge tip SDC11027

now to reconnect the vac hose that you disconnected from the original earlier!
guide for fitting a forge tip SDC11029


once youve done that, thats the hardest part! so smile, breathe and reconect the n75, dump valve and anything else that you removed

and you should be left with this:
guide for fitting a forge tip SDC11055

now go for a drive, trust me itll be well worth the blood, swearing and tears!!!!
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:18

i just thought id knock this up, incase its of use, if its no good just delete it guys!
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Gricey
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:19

thats agood guide man i had no idea the tip was that long thought it just replaced the existing rubber hose not the hole lot Very Happy result i can justify the money now Very Happy
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:34

theres no stopping him now!!

but


i was waiting for a graphic picture after this haha

sparkie1984 wrote:

youve just got to be patient with it, i found it helped to have someone pushing down on it (girlfriend Smile ) and a bit of wiggling and you should end up like this!
Laughing
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Gricey
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:38

waiting or hoping for ??

lol Very Happy
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:40

lol! !!!!!

next up a guide for brushing your teeth Smile
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:42

oh and keep waiting! Smile

and gricey buy it buy it buy it! if you want you can come out in mine, it whistles much louder now! i think james said he heard it when i drove past him once
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Gricey
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:44

yeah i need to do this really my original hose must be trying to suck the pipe into the turbo its working so hard lol
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:44

spiffing work! haha

ill buy one when i get some money Smile all my money is ploughing into my bbs's at the mo
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:47

Gricey wrote:
yeah i need to do this really my original hose must be trying to suck the pipe into the turbo its working so hard lol

lol, so what your saying is if you dont buy one soon then theres a real immediate risk of your engine being destroyed!! you better order one up in that case!
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:53

i put that too the wife and she said and i quote
"your new friends are so nice to offer to buy that for you lmao "

wich i roughly translated to " you aint f*cking having it this month " lol
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:56

lol!
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 11:57

just do eeeeet!!

i think we should have a mini photo sesh soon! id like to get some pics of everyones motors to have on me pc!
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 13:14

Good work there dude, but i'm still puzzled. Where is the blood in the pics? Looks like it went really smooth, plus how did you get your missus to help? Normally they're too busy doing their nail's and hair:lol!:

Gricey wrote:
wich i roughly translated to " you aint f*cking having it this month " lol

That seems a bit extreme just cause you asked for a little piece of silicone pipe lol!
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 14:54

your scaring me wanting pics of blood in every thread i post lol!

there was some knuckle scrapage but i didnt bother taking pics

i got my misses to put her barbies down for 5 mins and help me! nah shes a good girl and knows ill winge like a bitch until she helps Smile

also just realised in the first pic its all a bit of a bodge, with the blue tape etc... its not like that now honest......
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Bazza
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 12 2009, 15:35

I was wondering if you cleaned that little area up lol!

Not a fetish about blood, just you mentioned about it being a bit of a swine to do, usually when that happens you WILL hurt yourself. We all have when it comes to working on our pride and joys. Quite often we even get to drive them once the wounds have healed lol!

Playing with barbie's, you mean she wasn't out shoe or bag shopping? Sorry my bad lol!
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 09:44

lol my missues can be a little sensative when it comes to spending money lmao

lol and the barbie thing mnakes her sound 12 dude Wink
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 11:30

yeah its a standing joke between us all i think she does is play with barbies and other things like that.

realistically all she does i moan lol! only messin shes a crackin girl really.
and as for spending money, shes usually egging me on, which isnt good for the bank balance!!!!



edit: she isnt 12!! some have met her on here, well she was at the meet anyway! lol
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 16:00

lol just kidding with ya mate lmao Very Happy

think its a woman thing they all moan theres 3-4 of us that have gf's named stacey and there all nuts :O
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 16:03

lol i know mate, well bring em to the next meet so my misses has someone to talk to! (about barbies of course)
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 16:13

lmao ill drag her along to a meet soon shes v stubbourn tho lol
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 16:15

you going on sunday? i can sort you out that software then!
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 16:22

not sure now as the oil problem is a little concerning but ill see what i can do Wink
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sparkie1984
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 16:24

lol weve both broke our cars tonight!

try and make it mate, be good to see your car again, in the daylight!
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PostSubject: Re: guide for fitting a forge tip   guide for fitting a forge tip I_icon_minitimeMon Jan 19 2009, 16:25

lol i will try i might rob me dads credit card for the oil n filter and some new copper washers and that bit of pipe for my breather so i can get it all done sunday ill have to see what the crack is
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